Crewkerne STOR
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Crewkerne STOR

7.5MW Gas Peaking Plant — Full Civils Design & Build

Full civil and structural design and build of all foundations for a 7.5MW gas peaking plant on a brownfield site in a busy industrial estate in Crewkerne, Somerset — including site clearance, access road, and balance-of-plant coordination as principal contractor.

Location

Crewkerne

Completed

2023

Client

EPS Construction & Conrad Energy

Sector

Energy

7.5MW

Peaking Plant Capacity

Brownfield

Industrial Estate Site

Zero

Incidents

2023

Completed

Project Overview

Hayward Utility Services was appointed to deliver the complete civil engineering package for a 7.5MW Short Term Operating Reserve (STOR) power generation facility. Our scope included the civil and structural design and construction of all reinforced concrete foundations, together with the wider balance-of-plant infrastructure required to support the installation and operation of the generating equipment.

Works included the construction of a new access road, drainage network, underground ducting, security fencing and associated external works, providing a fully prepared site ready for mechanical and electrical installation.

The Challenge

Located on a constrained brownfield site within a busy industrial estate, the project required careful planning before construction could begin.

Extensive vegetation had established across the site following years of inactivity, while numerous existing underground services presented significant constraints to the proposed development. Thorough investigation, careful sequencing of works and close coordination with the client ensured the site could be safely prepared without disrupting existing infrastructure.

Our Solution

Hayward undertook the complete site preparation and civil engineering works, transforming the site into a fully serviced platform for the new generating facility.

Working as Principal Contractor for the civil engineering phase, we managed our own construction activities while coordinating specialist contractors within the client’s supply chain. Through careful planning, effective communication and proactive site management, we maintained a safe working environment while ensuring all works progressed efficiently.

Our scope included:

  • Site clearance and vegetation removal.
  • Civil and structural design of reinforced concrete foundations.
  • Construction of access roads and hardstanding.
  • Installation of drainage and underground ducting.
  • Security fencing and external infrastructure.
  • Coordination of multiple contractors during the civil engineering phase.

The Outcome

The project was successfully delivered, providing the complete civil infrastructure required for the installation and commissioning of the 7.5MW STOR facility.

By combining technical expertise with effective project management, Hayward safely delivered the full balance-of-plant civil engineering package while coordinating multiple contractors on behalf of the client. The completed development now provides flexible power generation capacity, supporting the resilience of the UK’s electricity network.

Project Highlights

  • 7.5MW STOR power generation facility
  • Brownfield site redevelopment
  • Civil & structural design and build
  • Complete balance-of-plant infrastructure
  • Principal Contractor responsibilities
  • Underground services management
  • Access roads, drainage and ducting
  • Safe coordination of multiple contractors

Project Gallery

A visual overview of the Crewkerne STOR project, showcasing our workmanship and attention to detail.

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